Karratha, Roebourne
Mining Infrastructure
Water Infrastructure & Pipelines
Lend Lease
October 2012
December 2013
We were engaged by Abigroup to complete these works due to our extensive experience with water infrastructure and protection works.
The location at 37.5kp required a new pipe bridge to be constructed over the new double rail span to duplicate the existing 648mm diameter (DN650) mild steel concrete lined (MSCL) pipe which spanned the old single rail corridor. The pipework attached to the new bridge was then to be redirected and cut into the existing pipeline. Following this cut-in, the existing DN650 pipe bridge was to be craned out and disposed off site.
The location at 45.7kp required the concrete encasement of twin pipelines, DN700 MSCL and DN1000 MSCL, feeding water from Harding Dam into the Cape Lambert Branch to allow a multi-plate arched steel culvert to be constructed and backfilled.
DM Civil successfully completed this project within strict timeframes and with no disruption to RTIO’s rail operations.
The construction of the EPPS Pipeline represented a synthesis of DM Civil’s capabilities. Namely, a diverse mixture of well-planned construction methodologies combined in order to carry out a complex project in a built up and difficult location.
The bulk of the works constituted HDD installation of the DN250 steel line pipe. This involved strategic positioning of HDD entry/exit pits for fabrication of the HDD pipe strings and in-house drafting of the HDD profiles to account for ground conditions, pipe bending and the constrained working areas. Despite drill shots up to 330m long, and in varying ground conditions, each shot was ultimately successful and high rates of productivity were achieved despite encountering groundwater, coffee rock and working amongst many live congested streets.
The open excavated portion of the works constituted an approximately 1km work front through the narrow suburban streets of Bayswater. Dealing with very sandy ground conditions, tight working spaces, well established trees and verges, re-designs and re-alignments, the construction team completed this portion of the works with minimal issues.
Pilot boring to install line pipe for high pressure gas applications is not a typical method utilised by our client ATCO Gas. However, pilot boring was successfully carried out across this project with 13 bores completed. This method proved most useful in areas too tight for HDD strings to be fabricated, but where trenchless installation was still necessary due to the presence of high-profile existing services and roads.
The success of the EPPS Pipeline project highlights the diverse, coordinated and high quality work that has made DM Civil a contender in the gas pipeline construction industry, and a favoured contractor amongst many clients.
Everything should be as simple as it is, but not simpler as you